Specified modules: 1,200 + 1,200 + 1,200 + 1,200 + 3,000 mm. The 3,000 mm outlet is measured along its slope. Side reject spur geometry is illustrative. Select a station below for its sequence.
Confirmed module lengths, with a provisional mechanical configuration matched to the 3D model.
| Tag / station | Length | Conveyor rollers | Drive | Equipment / engineering basis |
|---|---|---|---|---|
| CV01 · InletPowered roller conveyor | 1,200 · confirmed | 10 powered | M01 · 1 gearmotor | Ø80 rollers at 115 pitch; 72 mm first centre offset. |
| CV02 / WS01 · WeighingPowered roller scale option | 1,200 · confirmed | 10 powered | M02 · 1 gearmotor | 1 weighing platform + 1 indicator; 4 load-cell positions. Final cell capacity must include platform dead load. |
| CV03 / DV01 · Reject transferPowered through-conveyor | 1,200 · confirmed | 10 powered | M03 · 1 gearmotor | 1 pneumatic side-pusher/diverter with 1 cylinder and 1 guide assembly. The pusher and diverter are the same device. |
| CV04 · PaintingManual painting on powered rollers | 1,200 · confirmed | 10 powered | M04 · 1 gearmotor | 1 booth; 1 operator position; extraction fan M06 listed separately below. |
| CV05 · Inclined outletGravity idler rollers | 3,000 along slope · confirmed | 26 idler | None | Ø80 rollers at 115 pitch; 60 mm first centre offset; adjustable slope. Gravity speed and stopping remain to be validated. |
| CV06 · Side reject spurModular belt collection conveyor | 1,200 · assumed | 0 conveyor rollers | M05 · 1 gearmotor | 1 modular belt; 2 end shaft/drum assemblies shown separately. Belt width 1,040 mm assumed. |
| Total conveyor equipment | 5 specified modules + 1 assumed spur | 66 rollers | 5 conveyor gearmotors | 40 powered + 26 idler rollers; belt end drums excluded from the roller total. |
| Item | Qty | Basis |
|---|---|---|
| Exhaust fan / motor M06 | 1 | Illustrative booth provision; airflow, filtration and motor rating TBD. |
| Total motorized equipment | 6 | 5 conveyor gearmotors + 1 extraction-fan motor; excludes any external compressor. |
| Photoelectric sensor positions | 6 | PE01–PE06; one at each conveyor discharge, including the reject spur. Proposed positions. |
| Belt end shaft/drum assemblies | 2 | 1 drive + 1 return for CV06; not included in 66 roller total. |
| Operator control pedestal / E-stop | 1 / 1 | Concept position shown; final safety layout and circuit not defined. |
Four 1,200 mm modules and one 3,000 mm inclined outlet. Confirmed tyre OD: 600–1,060 mm. Tyre width up to 350 mm and mass up to 30 kg remain assumptions.
1,150 mm roller face, 1,290 mm frame outside width, 900 mm working height, Ø80 mm rollers and 115 mm pitch. Roller-scale option selected. The side spur is additional to the specified 1,200 mm main-line reject module.
Confirm roller and bearing loads, drive power/torque, gearbox ratio, validation of ±100 g weighing accuracy, isolation of the scale platform, pusher force/stroke and air supply, belt specification, booth extraction and gravity outlet braking.
This is an engineering concept schedule, not a procurement BOM or a fabrication drawing. Clearance for access, maintenance, guards and utilities is not included in the main-line footprint.